Videos and articles about wood veneering, marquetry, and wood inlay skills for woodworkers.

Veneering for Furniture Makers with Dave Heller

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Veneering for Furniture Makers with Dave Heller

Learn how to make Federal style wood veneering for your woodworking furniture projects

Joshua Farnsworth Portrait  By Joshua Farnsworth  |  Updated 21 Apr, 2023

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Veneering for Furniture Makers with Dave Heller

Learn how to make Federal style wood veneering for your woodworking furniture projects

Joshua Farnsworth Portrait  By Joshua Farnsworth  | Updated 21 Apr, 2023

Share This Article:

Intro to Wood Veneering for Furniture Makers

Above you can watch a three part series of videos where Dave Heller shows the basics of veneering through the process of making a traditional high Federal style repeating veneer pattern with an oval fan. In these videos Dave simplifies the furniture veneering process so that almost anyone can do it!

Federal Table Top Wood Veneering Oval Fan

These videos are based on Dave’s two day woodworking class called, “Veneering for Furniture Makers with Dave Heller“, which will be held at the Wood and Shop Traditional Woodworking School (check out our woodworking classes!).

Dave Heller Placing Wood Veneer Pieces On A Furniture Panel With An Oval Fan

Summary of Veneering Steps for Furniture Making

Dave and students start out by laying out a MDF or plywood base so that it looks like this:

Mdf Board For Veneering

Pieces of thin, sequentially sliced wood veneer are symmetrically added to the base as panels, in a configuration called a “Four way match”. They are arranged at the same angle to give either a diamond shape, or an exploding star pattern, as used in this example:

Wood Veneering Panel For Woodworking

Above you can see a contrasting veneer “fillet” (light colored in this case) surrounding the veneer panels. And “crossbanding” is added outside of the fillets, in a contrasting hue to the light fillets.

Dave Heller Making A Veneer Fan For A Table

Then the elements of the oval fan are made, slightly toasted in hot sand, and taped, then glued together. The shape of the oval is transferred onto the panel, and Dave uses a router to inlay the fan:

Wood Veneering Panel For Woodworking With Blue Tape For Routing The Oval

And at the end (after gluing and vacuum pressing), the veneering panel should look like this:

Federal Table Top Wood Veneering Oval Fan

After watching this video (and especially after taking the class) students will be able to start embellishing their furniture with lovely matching wood veneering and an oval veneer shell, like this piece:

Federal Table With A Wood Veneer Oval Fan

Here are some other wood veneering projects that can be accomplished using the skills learned in this video:

Wood Veneering Table Top With Shell

Wood Veneering Table Top Made By Dave Heller

Veneering for Furniture Makers with Dave Heller2023-04-21T13:48:05-04:00

Wayne Henderson Guitars Workshop Tour

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By Joshua Farnsworth

In the above Video I share a visit that I made to the workshop of legendary guitar luthier and bluegrass musician, Wayne Henderson. Wayne Henderson Guitars sits along a quiet country rode in the rural village of Rugby, Virginia.

Wayne Henderson Playing A Guitar In The Wayne Henderson Guitars Shop

Wayne Henderson’s performance resume stretches from The White House to Carnegie Hall, and all the way to the Queen of England.  Wayne Henderson is perhaps even more well-known for his world-class custom-made guitars and mandolins.

Wayne Henderson Playing A Guitar In The Wayne Henderson Guitars Shop

Over 500 custom Henderson Guitars have graced the fingers of world-renowned musicians such as Eric Clapton, Doc Watson, Peter Rowan, Norman Blake, and Brad Paisley.

Wayne Henderson Making A Guitar In The Wayne Henderson Guitars Shop

You can read a book about Wayne Henderson’s journey from rural mail carrier to world-renowned guitar maker and musician here:

Clapton's Guitar Book Wayne Henderson Guitars

You can also check out his other books & CD’s (click on the below images):

Wayne-Henderson-Books-Cds

If you’re thinking of purchasing a custom Henderson guitar, then you’d better get in line behind some pretty famous (and wealthy) musicians and collectors.

Wayne Henderson Guitars Neck Inlay

Wayne’s cozy and fairly-tidy shop is filled with guitar parts, familiar & unfamiliar hand tools & power tools, and exotic woods from all over the world.

Wayne Henderson Guitars Shop Clamping &Amp; Gluing A Guitar

The floor is covered with curly wood shavings – produced by endless hours of hand whittling, planing, and scraping.

Wayne Henderson Guitars Shop Elizabeth Jane Henderson

Over the years, the Henderson Guitar shop has become an unofficial pilgrimage stop along the world-famous bluegrass route, known as The Crooked Road. If you come on the right day, it’s likely that you’ll run  into someone famous.

Wayne Henderson Guitars And Doc Watson Brick

Before his death, Doc Watson (Wayne’s close friend) was a regular visitor to the wood shop.  Wayne Henderson’s personal apprentice has been his daughter, Elizabeth “Jane” Henderson. My wife Laura grew up with Elizabeth, and that is how we were introduced to Wayne.

Elizabeth Jane Henderson Showing A Guitar At The Wayne Henderson Guitars Shop

Wayne and Elizabeth have worked together on many guitars, and now Wayne’s reputation for skill and craftsmanship has passed to Elizabeth. If you’d like to Contact Elizabeth Henderson for a custom-made Henderson guitar or ukulele , then contact her through her blog “The Luthier’s Apprentice“.

Wayne Henderson Playing A Guitar In The Wayne Henderson Guitars Shop

Wayne took time out of his busy schedule to show us around his workshop, share some of his special experiences, and pick some amazing songs on his favorite guitars and a nearly-finished mandolin.

Wayne Henderson Playing A Mandolin In The Wayne Henderson Guitars Shop

Over a barbecue lunch in his house, Wayne pulled out an old “guitar” that he made when he was 7 or 8 years old. The body was made from a tobacco box, and the string came from fishing line.

Wayne Henderson With His First Cardboard Guitar

He also spoke of his passion for the Boston Red Sox, showed us some of his guns, and strummed some of his favorite guitars that he has made (and kept) over the years.

Wayne Henderson Guitars

His eyes really lit up when he pulled out “number 400″, a beautiful acoustic guitar, with custom inlays and a sound as warm as the sun (see below). Watch the video to hear a couple songs that Wayne played on this guitar.

Wayne Henderson Number 400 Guitar

We had a great and memorable day with Wayne Henderson and his daughter Elizabeth Jane Henderson, and hope to return to their workshop one day!

Wayne Henderson Playing A Guitar In The Wayne Henderson Guitars Shop

You can learn more about Wayne Henderson Guitars and Wayne’s bluegrass music festival on his website.

CLICK HERE TO SUBSCRIBE TO OUR FUTURE FREE ARTICLES & VIDEOS!

Wayne Henderson Guitars Workshop Tour2022-06-14T11:18:48-04:00

Awesome Geometric Marquetry Introduction with Dave Heller

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In this video Dave Heller gives a great introduction to geometric marquetry using beautiful veneer wood species. Dave is a furniture maker based in Charlottesville, Virginia, who specializes in Art Deco style furniture, and other historical furniture styles that incorporate marquetry and veneering.

Dave Heller Holding Two Veneered And Inlaid Chess Boards

Dave is also an instructor here at the Wood and Shop Traditional Woodworking School. You can watch a video about Dave and his furniture here on our website.

Dave’s Tools and Books

Here is a list of tools and books that Dave mentioned in the video:

Marquetry Tools:
* OLFA 18mm utility knife: https://amzn.to/2Ae4u2b
* OLFA 18mm Black Japanese cutter blades (10 pack): https://amzn.to/2zeRzwx
* OLFA 18mm Black Japanese cutter blades (50 pack): https://amzn.to/3cH415F
* OLFA DC-4 Blade Disposal Case: https://amzn.to/30sdkE2
* Exacto #2 knife: https://amzn.to/2Ygri9l

Marquetry Books:

* Prarie Art glass Drawings Volume 1: https://amzn.to/2BFRi6t
* Design Art Deco Quilts by Don Linn: https://amzn.to/30jsXxA
* Art Deco Stained Glass Pattern Book by Ed Sibbett Jr.: https://amzn.to/2UlpcEj
* Prairie Style Panels by Scott Haebich: https://amzn.to/2XGXK5K

(Some of the above links may earn us a commission if you make a purchase. However, this does not impact our recommendations, nor does it cost you anything).

And below you can find links to all my tool buyer’s guides:

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Awesome Geometric Marquetry Introduction with Dave Heller2021-09-27T14:53:43-04:00

Amazing Tree of Life Chests made by William Brown

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In this video expert furniture maker, William Brown, shares his “Tree of Life” chests and summarizes the woodworking techniques and a bunch of tricks he uses to make these stunning inlaid wooden chests.

Tree Of Life Wooden Dovetail Chest Made By William Brown

Please leave a comment below if you’re interested in buying a chest from William, taking a class on building these chests, or seeing a paid video class on building these chests. And if you missed William’s workshop tour or furniture tour, you can see them here. And make sure you check out our upcoming woodworking classes below:

2020 WOODWORKING CLASSES:

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2020 CLASS CALENDAR:

We’ll be adding more classes, so please check back! Or get on our free mailing list (click here) if you want to be one of the first to know when new classes are added.

Mar 12-14: “Introduction to Hand Tool Woodworking with Joshua Farnsworth”

Apr 10: “Hand Cut Moldings with Bill Anderson”

Apr 11: “Hand Plane Skills with Bill Anderson”

Apr 16-18: “Timber Framing with Ervin & Willie Ellis”

Apr 22-23: “Make a Handsaw Till with Tom Calisto”

Apr 24-25: “Make a Dovetail Saw & Tenon Saw with Tom Calisto”

May 1-2: “Restoring Wooden Handplanes with Bill Anderson”

May 11-12: “18th Century Wood Carving with Kaare Loftheim”

May 15-16: “Make a Colonial Ratcheting Table with David Ray Pine”

May 18-20: “Introduction to Hand Tool Woodworking with Joshua Farnsworth”

Jun 5-6: “Build a German Shave Horse with Ervin & Willie Ellis”

Jun 8-9: “Introduction to Wood Veneering and Inlay with Dave Heller”

Jun 11-13: “Bowl Carving & Spoon Carving with Mike Cundall”

Jun 27: “Wood Joinery by Hand with Joshua Farnsworth”

Jul 11: “Make a Moravian Dovetailed Footstool with David Ray Pine”

Jul 16-18: “Introduction to Hand Tool Woodworking with Joshua Farnsworth”

Jul 31-Aug 1: “Carving Wooden Fans & Shells with David Ray Pine”

Aug 29: “Wood Joinery by Hand with Joshua Farnsworth”

Sep 14-16: “Introduction to Hand Tool Woodworking with Joshua Farnsworth”

Sep 18-19: “Sharpening Woodworking Hand Tools with Bill Anderson”

Sep 21-26: “Intro to Chair Making with David Ray Pine”

Sep 29-30: “Make Workbench Fixtures with Bill Anderson”

Oct 9-10: “Make a Wooden Spokeshave with Tom Calisto”

Oct 19-20: “Make a Moravian Dovetailed Candlebox with David Ray Pine”

Amazing Tree of Life Chests made by William Brown2021-09-27T14:32:45-04:00

Intro to Wood Veneering & Inlay with Dave Heller

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In these two videos Dave Heller, furniture maker extraordinaire, shares an introduction to wood veneering and wood inlay for furniture making.

What is veneering and inlay? They are traditional methods used to embellish and beautify furniture. Veneering is the process of gluing thin slices of attractive (and often rare) wood onto core panels. Inlay involves insetting wood, precious stones, etc. into the wood. Here’s a prime example of one of Dave’s boxes that incorporates both techniques:

Curved Veneered Box With Bird'S Eye Maple By Dave Heller

Here is an example of a chess board that Dave made that also incorporates both methods, and which he uses to teach students both wood veneering and wood inlay:

Dave Heller Holding A Veneered Chess Board With Mother Of Pearl Inlay

The chess board squares are pieces of veneer, and the inlay includes black & white wood banding and also round mother of pearl stones.

Dave Heller Holding A Veneered Chess Board With Mother Of Pearl Inlay

Dave and I have created a class where he will teach both veneering and inlay, while building this chess board. It’s called “Introduction to Veneering and Wood Inlay with Dave Heller“, and is now officially added to the 2019 class schedule. You can click here to see more details about this class, and click here to view all of our 2019 traditional woodworking classes.

Dave Heller Holding Two Veneered And Inlaid Chess Boards

Here are a few more incredible pieces of Dave’s furniture that incorporate inlaying and veneering:

Dave Heller Wall Cupboard Inlay Flowers

Dave Heller Art Nouveau Wall Cupboard In Figured Maple And Walnut

Dave Heller Art Nouveau Wall Cupboard In Figured Maple And Walnut

Dave Heller Walnut Inlay Box Japan Mountains

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Intro to Wood Veneering & Inlay with Dave Heller2021-09-27T14:32:14-04:00

Dave Heller: Fine Furniture Maker & Marquetarian

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A few months ago Dave Heller, a custom furniture maker and Marquetry expert, reached out to me about teaching at the Wood and Shop Traditional Woodworking School. When he brought over some of his fine furniture, I was really impressed. He’s truly an artist, and way better than me! (You can see his furniture here on his website and here on his Instagram account).

Dave Heller Using A Handplaner In His Woodworking Workshop

Like many woodworkers, Dave first pursued woodworking as a hobby. He worked as a Chemical Engineer during the day, and taught himself to build furniture for his small family in his spare time. His work as a chemical engineer was intellectually stimulating, but left him longing for a profession where he could create something tangible. Eventually he was able to make the transition into making furniture full time.

Dave Heller Woodworking Workshop And Studio Exterior

Now Dave builds custom furniture for clients out of his detached Cape Cod style workshop in Charlottesville, Virginia. His charming studio workshop serves as both a work space and as a gallery for customers.

Dave Heller Woodworking Workshop And Studio

I recently stopped by for a visit during a local Charlottesville artisan studio tour, and got to see the amazed faces of visitors as they inspected Dave’s artistic furniture.

Dave Heller Woodworking Workshop And Studio

Dave uses a mix of power tools and hand tools to build his furniture, and has tidy stations for different stages of his work. He uses an electric winch to raise and lower furniture and tools up into the attic of his workshop. He told me that he especially favors a certain Canadian tool maker, because of the great value and design they offer. I also sense that it may have a little to do with the fact that Dave is from Canada.

Dave Heller Cutting Dovetails With A Dovetail Saw With Wood Held In A Metal Vise

Dave is a member of The Society of American Period Furniture Makers (SAPFM) and occasionally writes articles for the society and gives demonstrations at their events.

Dave Heller Demonstrating Packet Cutting At Sapfm Meeting

Dave Heller spent many years following the steps of other furniture makers by making reproduction period-style pieces, but developed his own style over the years, especially after he dove deeply into veneering and marquetry. His inlay work is truly masterful. His more recent work tends to lean toward the Art Nouveau style of furniture. Here are some of my favorite pieces that Dave has built:

Jewelry Armoire By Dave Heller

Figured Maple Wall Dish Cabinet With Christmas Bow By Dave Heller

Figured Maple Wall Dish Cabinet With Christmas Bow By Dave Heller

Curved Leg Table By Dave Heller

Curved Veneered Box With Bird'S Eye Maple By Dave Heller

Curved Veneered Box With Bird'S Eye Maple By Dave Heller

Curved Veneered Box With Bird'S Eye Maple By Dave Heller

Marquetry Panel Progress By Dave Heller

Marquetry Panel Progress By Dave Heller

Dave Heller Wall Cupboard Inlay Flowers

Dave Heller Walnut Inlay Box Japan Mountains

Dave Heller Wood Carving Celtic Knot

Dave Heller Art Nouveau Wall Cupboard In Figured Maple And Walnut
Dave Heller Art Nouveau Wall Cupboard In Figured Maple And Walnut

Dave Heller Art Nouveau Wall Cupboard In Figured Maple And Walnut

In the near future I’ll be releasing two tutorials that I filmed with Dave Heller; the first on making London-style Dovetails with miters, and the second on doing a wood inlay project. Make sure you’re subscribed to our free newsletter (below), so you’ll be notified when these tutorials are released. You’ll also be notified when I release our 2019 class schedule so you can sign up to attend one of Dave’s classes!

Dave Heller Mitered Dovetails London Style

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Dave Heller: Fine Furniture Maker & Marquetarian2021-09-27T14:32:38-04:00

18th Century Beeswax Wood Finishing with a French Polissoir (Don Williams Workshop Tour Part 4)

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In part four of the above video workshop tour, Don Williams teaches how to use a French Polissoir with a beeswax wood polish to create an incredible 18th century historic furniture wood finish.

Don Williams Holding His French Polissoir (For Wood Polish) That Is Based Off The Polisher Shown In The Andre Roubo Book L’art Du Menuisier

WHAT IS A FRENCH “POLISSOIR”?

A polissoir (polisher) is essentially straw broom bristles tightly bound together with string. You can make your own polissoir or you can purchase one. You can buy Don’s fancy polissoirs on his website (here).

Don Williams Holding A Board Rubbed With Beeswax Wood Polish And French Polissoir Or Polisher

A polissoir was historically used to burnish, smooth, and polish wood furniture with plain beeswax or a beeswax furniture wax . According to Andre Roubo in his book “L’Art du Menuisier” in the 18th century this was considered a standalone finish (rather than simply a top protective finish). Below Andre Roubo describes the polissoir (translated from French):

Illustration From Rouobo'S L’art Du Menuisier Of A French Pollisoir Pollisher Figures 8 And 9

The polisher, figures 8 & 9, is a sheaf of ordinary grass or straw, about 4 thumbs long, by about 2 thumbs in diameter. This sheaf is bound tightly along its length.  Before making use of it, one soaks it in molten wax, which one lets cool, after which one rubs the polish on a piece of wood to smooth it and make it proper to polish the work. There are polishers of diverse forms and sizes, in order to be able to get into all parts, nooks and crannies.”

 

HOW TO USE A FRENCH POLISSOIR WITH BEESWAX WOOD POLISH:

Don Williams said that although he has been a professional wood finisher since the 1970’s, his discovery of this historic finishing tool has really changed and improved the way he works. He suggests that prior to polishing with the polissoir you should rub it against fine grit sandpaper to create a smooth crown on the end, and then dip the end in melted beeswax (and let it dry).

Don Williams Holding A French Polissoir That He Made Based Off Polishers Shown In The Andre Roubo Book L’art Du Menuisier

The Polissoir can even be used to polish the bare wood without a wax, and it will compress the wood fibers and add a gloss to the wood’s surface when rubbing it back and forth. This is similar to the trick that I use when I rub wood shavings onto mouldings that I’ve cut with my moulding planes. And when you submerge the polissoir in melted beeswax and then use it in concert with a paste wax of some sort (like this beeswax/shellac wax blend that Don makes and will be selling soon) it will give an even greater polished and finished surface. It also has the advantage of filling the grain while you’re working. It’s best to wait a few minutes before buffing the paste wax off with a lint-free cloth. This was a very common finishing process used in the 18th century when Andre Roubo was alive; both on high-style and country-style furniture.

A Jar Of Beeswax And Shellac Wax Wood Furniture Polish Or Paste Furniture Wax Made By Don Williams

As mentioned, you can be added to Don’s wait list to be notified when his proprietary Mel’s Wax is released (click here).

Don then buffs the finish to get a higher polish. He uses lint-free lithography pads to do his buffing. Don believes that Webril is the only company still making this type of pad. You can find the Webril Handi-Pads on Amazon here.

Webril Lint-Free Handi-Pads Package 100% Pure Cotton Non-Woven Fabric For Don Williams Wood Finishes

In the video Don also demonstrates the use of his archival quality lotion polish (also soon to be released), which is similarly formulated from his purified beeswax and shellac wax. This wood furniture polish was used to preserve historical furniture for the United States government, including valuable furniture in the U.S. House and Senate buildings and the Smithsonian Museum.

A Jar Of Beeswax And Shellac Wax Wood Furniture Polish Lotion Made By Don Williams

Like Mel’s Wax, this lotion polish can also be used as a finish all by itself.

Don Williams Portrait In His Workshop Sitting In Front Of A Display Of Hand Planes Or Hand Planers

If you are interested, you can learn more about the history and use of french polissoirs here.  If you missed the previous parts of the tour of Don Williams’ Barn Workshop, click here to see them.

Don Williams Old Timber Frame Barn On White Run In Highland County Virginia

This workshop tour consists of four parts:

 

18th Century Beeswax Wood Finishing with a French Polissoir (Don Williams Workshop Tour Part 4)2021-09-27T14:34:22-04:00

Don Williams’ Amazing Off-Grid Timber Frame Barn Workshop (Part 3)

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In part three of the above video tour Don Williams takes us into the hand tool woodworking room where he builds furniture and works on other projects.

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This is where Don Stores his handplanes:

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Don proudly admits that the interior of his workshop is more functional than scenic. Here are some of Don’s favorite handplanes, which he found for around $10 at a tool auction.

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This is his most well-lit workbench where Don does fine-detail work as he overlooks the beautiful Virginia mountains:

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Here are his Japanese saws:

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Don conveniently hangs his spoke shaves and other tools from the ceiling rafters of the timber frame barn:

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Don hangs his bench planes next to his planing workbench for quick access:

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Don pulled some of the books he wrote off the shelf to show me: Andre Roubo’s historical books, “To Make as Perfectly as Possible : Roubo on Marquetry” (see it here) and “With All the Precision Possible: Roubo on Furniture” (see it here).

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Here is the free workbench that Don resurrected and stabilized:

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If you missed the previous parts of the tour of Don Williams’ Barn Workshop, click here to go there.

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This workshop tour consists of four parts:

Don Williams’ Amazing Off-Grid Timber Frame Barn Workshop (Part 3)2021-09-27T14:34:28-04:00

Refining Beeswax with Don Williams (Workshop Tour Part 2)

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In this second part of Don Williams’ workshop tour, he shares his ingenious method for melting and refining raw beeswax for use in his famous beeswax wood finishes. If you missed the tour of Don’s timberframe workshop, watch it here.

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While working as the Senior Furniture Conservator at the Smithsonian Institution, Don and his late colleague Mel Wachowiak patented what they believed to be the best furniture wax finish available (to be called “Mel’s Wax”), which is made up of beeswax, shellac wax, and other ingredients. It is best applied with a French “Polissoir”, which will be demonstrated in part 4.

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He also uses the purified beeswax and shellac wax in his archival quality furniture lotion polish, which he used to preserve historical furniture for the United States government, including valuable furniture in the U.S. House and Senate buildings and the Smithsonian Museum. Like Mel’s Wax, this lotion polish can also be used as a finish all by itself, and Don will also demonstrate it’s use in the 4th video.

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Both of these finishes should be available later this year. Don is also currently working on writing a book that will be called “The Historic Finisher’s Manual” and will include very large portions on incorporating beeswax, shellac wax, oil finishes, and spirit varnishes to help anyone who is interested in historic wood finishing. Add your name & email to this Google form if you want Don to contact you when all these products become available for sale.

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HOW TO REFINE BEESWAX FOR WOOD FINISHING

Don starts refining his beeswax by melting it in an old crockpot. To do this he first adds 2-inches of water to the crockpot and then adds the raw beeswax. The water will absorb out any water-soluble component of the raw beeswax (honey, etc). Once all the beeswax is melted, he uses a ladle to pour the melted wax through a strainer and onto baking sheets, to a depth of around 1-inch. The metal strainer will catch contaminants like honeybee body parts. The beeswax will separate from the water and water-soluble components (and honeybee parts) and will move to the top.

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Once the beeswax has hardened, Don uses a knife to scrape the particulate matter (junk) off the bottom, then he repeats the process again twice (but with paper towels over the strainer) to further refine the beeswax until he gets beautifully pure beeswax as seen in this photo:

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Don then uses the pure beeswax for his finishes or for selling in charming blocks with an illustration of his barn (he also sells his shellac wax in these blocks):

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If you missed part 1 of the tour of Don Williams’ Barn Workshop, click here to go there.

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This tour of Don’s workshop will continue in two following videos and articles. Don will show the workbench and hand tool area of his workshop (part 3), and finally he will show how to apply historical beeswax/shellac finishes using his historical handmade pollisoirs (part 4)! Click here to be notified when these videos and articles are released.

This workshop tour consists of four parts:

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Refining Beeswax with Don Williams (Workshop Tour Part 2)2021-11-18T07:52:25-05:00

Don Williams’ Amazing Off-Grid Timber Frame Barn Workshop (Part 1)

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Disclosure: WoodAndShop.com is supported by its audience. When you purchase through certain links on our site, we may earn a small affiliate commission, at no cost to you. Learn more.

In this video & article, Don Williams shares a tour of his timber frame barn woodworking workshop in the mountains of Highland County, Virginia. And yes, he bought his 4 story timber frame barn on eBay…I’ll explain in more detail below.

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I first met Don Williams several years ago at Highland County’s  Maple Sugar Festival. Don was known to me, as I had seen some of his DVDs and read some of his articles on finishing. So an already-fun-filled day with my family was instantly punctuated by our conversation about traditional woodworking. He showed me a panel door that he was working on building in his friend’s antique store-front, that had been converted into a traditional workshop on Monterey’s main street.

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I was instantly impressed by how friendly and soft-spoken Don was. He warmly invited me to come visit him at his workshop, which he affectionately refers to as “Don’s Barn” (officially it’s called The Barn on White Run). It’s only a couple hours from my home, so I thought I’d make the visit after a month or two. As is usually the case for me, it turned into about three years.

But our schedules finally cooperated and I was able to head up into the mountains, along with my woodworker friends George Lott and David Ray Pine (yes, I think this is one of the last remaining telephone booths left in the world…you younger people may need to do a Wikipedia search for “phone booth”):

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When I arrived at Don’s Barn, I quickly realized that his workshop was much larger than how it appeared in the photos on his website. I was even more flabbergasted when he told us the story about how he purchased his barn on eBay. Not a handplane or a saw…a barn. Was he pulling my leg? Nope, I searched and found huge timber frame barns on eBay (see some here)…but there’s a catch. The postal service doesn’t deliver barns. But hey, there is “Free local pickup”!

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Don’s 36′ x 40′ antique barn was disassembled in Quincy, Illinois (parts were carefully numbered) and shipped to the mountains of Virginia where a contractor reassembled the timber frame barn. After a few years of work Don was finally up and running with the off-grid workshop of his dreams.

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Don’s workshop is fully powered by a hydro-generator that is energized by a small stream that runs across his property. He also gets some extra electricity from solar panels on the roof of his antique log home.

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After finishing his workshop, and after almost three decades as Senior Furniture Conservator at the Smithsonian Institution, Don was able to retire and settle into the life of his dreams with his wife. In addition to teaching classes in his barn, he spends his days, “writing about my interests, researching historical craft and artifacts, constructing and conserving furniture and decorative arts, making tools, homesteading, and sometimes just admiring the mountains outside across the valley while contemplating my mission in the cosmos and the demise of Western Civilization.

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Don has also spent much of his time working on some very well-known projects in the traditional woodworking community, including editing and leading the translation of Andre Roubo’s historical books, “To Make as Perfectly as Possible : Roubo on Marquetry” (see it here) and “With All the Precision Possible: Roubo on Furniture” (see it here). Both were published by Christopher Schwarz’s Lost Art Press.

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He also spearheaded the monumental task of setting up the first public display of the world-famous Studley Tool Cabinet. You can purchase Don’s book, DVD, and wall poster here at Highland Woodworking.

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Don’s passion and professional expertise focus on historical wood finishing, parquetry, marquetry, engraving, furniture conservation, and other decorative arts.

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This workshop tour consists of four parts:

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Don Williams’ Amazing Off-Grid Timber Frame Barn Workshop (Part 1)2024-09-10T15:54:12-04:00
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