Chairmaker Caleb James shared this amazing video on how skilled joiners used to construct sash windows. I loved it so much that I want to share it with my readers! So what did you think?
Source: www.arnoldzlotofftoolmuseum.com
The beautiful traditional art of joinery, brought to life in the construction of a sash window frame from raw pine boards through completion using only hand tools.
Commissioned by the Arnold Zlotoff Tool Museum in South Hero, VT and featuring joiner Ted Ingraham.
Wonderful, inspiring video. I never really thought about how much joinery is involved in making a ‘mere’ window… and what I especially enjoyed was the moment when the narrator said that no glue was used. Makes sense. Strange that seeing a wood plug carved and cut off could be so satisfying! I’m a beginning woodworker hobbyist. I guess passion makes the otherwise everyday seem magical. :-)
Yeah, it’s a great video! Window makers were some of the most skilled craftsmen in the olden days. Thanks for your comment Simon!
Yes… magnificent. I live in an old house with original sash windows and always wondered how they were made. Now I know. I wonder if power tools that are all the rage these days are any substitute for specialist hand tools that are used in the video… lovely job in any case :-)
I live in a subdivision with a restrictions requiring traditional wooden windows for all street facing windows. They look great but I have to replace one and can not find anyone to build me just one. It is a 6′ x 3′ casement 8 light. I may have to beg a woodworking friend to help me build one. My home is only about 10 years old so they were certainly made by more modern methods.Got any suggestions?
Sorry, no advice. But many window companies carry wooden windows. They may not be historical, but they will be wooden, but still have double panes.
Very cool video! I’m getting ready to install some antique sash windows in our 1903 farmhouse. However, I need to build the frame and jambs for the windows (I do have the weights) and have no idea where to begin. Any pointers?
“Only the most talented were allowed to make windows”
“Here is the long boring part, the apprentice usually does it”
sounds about right
Hi Josh,
I’m in Richmond and hoping to find a woodworker or shop which can make about 6 replacement sashes for some casement windows. I just need the rails, and no assembly. Avg sizes are about 20×60 overall. I have a cad drawing.
Would you be interested or do you know someone who might be?