How to Make a Bench Hook for Hand Saw Cross Cutting

//How to Make a Bench Hook for Hand Saw Cross Cutting

A bench hook is one of the most used appliances in a traditional woodworking workshop and fortunately one of the easiest to build. It’s ridiculously easy to build!

What is a Bench Hook used for?

A bench hook is a simple wooden appliance that hooks against a workbench’s edge and is used to hold pieces of wood while you cut them with a cross cut back saw.

Cutting a piece of southern yellow pine on a bench hook with a Lie-Nielsen cross cut carcass saw on a woodworking workbench

How to Build a Bench Hook

 

1. Dimension & Square up a Piece of Scrap Lumber

Stanley Hand Plane number 5 jack plane planing shavings on a board on a woodworking workbench

Because a bench hook is a woodworking appliance that is built to take abuse, there is no need to use a nice piece of lumber. Definitely use a piece of scrap wood. The size of your bench hook can vary depending on the scrap wood that you have available. The thickness can be anywhere from 1/2-inch to 1-1/2-inches. 3/4-inch is nice. I like the bench hook to be between 6 and 7-inches wide. And I like the final length to be between 10 and 12-inches long. I like the two cutoff hook pieces to be 1-1/2-inches long. So in my above video I started with a dimensioned 14-inch long board, which would give me an 11-inch final length after cutting off the hooks.

Disston hand saw rip cutting along the grain of southern yellow pine board

This is a perfect project to use along with my tutorial called “How to Square, Flatten, and Dimension Rough Boards with Hand Tools“. It would be a great practice to dimension your board using hand tools, then build a bench hook with the squared up piece of lumber.

Video player of How to Square, Flatten, and Dimension Rough Boards with Hand Tools

2. Cut off the Bench Hook “Hooks”

Miter box saw cross cutting a board

Measure 1.5-inches from each end and cut the “hook” pieces off of the board. Then cut 3/4-inch length off one of the hook pieces. The shorter piece will go on the top of the bench hook, as a place for your saw to work. If you’re right-handed, then leave the open space on the right side, and if you’re left-handed, do the opposite.

 

3. Glue the Bench Hook Together

Gluing up a southern yellow pine bench hook with orange bar clamps on a woodworking workbench

Now glue and clamp the two hook pieces onto the top and bottom of the board. This isn’t a piece of furniture, so exact precision isn’t necessary, but try to keep the hook pieces square to the main board. You can use most any type of wood glue, as longevity isn’t a concern with a shop appliance like this. You’ll destroy this with your saw before it will fall apart. There’s no need for screws or nails as the wood glue is stronger than the wood grain (i.e. the grain would break before the glue would give way). Just wipe the glue with a damp cloth before it starts to dry, or scrape it off with a sharp putty knife after the glue has started to dry for about 30 minutes.

 

4. Finishing up the Bench Hook

Cutting a bevel on a new bench hook with a Lie-Nielsen low angle rabbet block plane on a woodworking workbench

You can certainly sand the bench hook a little, but it’s not necessary. There’s also no need to apply a finish. The only thing I do is take a sharp block plane and relieve the sharp edges so that the bench hook will last a little longer, and so that it will be more comfortable on your hands.

2017-07-21T12:19:57+00:00

About the Author:

Joshua loves mixing his passion for traditional hand tool woodworking with his ability to teach in a simple manner. He lives on a small farm in Earlysville, Virginia with his wife and four children, and builds furniture in his workshop / woodworking school.

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9 Comments on "How to Make a Bench Hook for Hand Saw Cross Cutting"

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tass
Member

Thanks for this clip Josh!
Nice and simple!
Well done!
Tassos from Cyprus

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